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Custom Packaging and Stock Options

We specialize in cost effective custom packaging. Using one of our unique designs below can set you apart from the norm. Adding a Special Effect can take your visual impact and perceived value to the next level. We can also modify one of the designs below to create a unique packaging just for your project.

ECO-FRIENDLY: We use soy based inks, have little or no volatile organic compounds in our manufacturing process, and offer loads of Earth friendly packaging. Unless otherwise noted, the following packaging designs are eco-friendly and recyclable.

If you have any questions or would like to see samples, please give us a call.

 

 

We can add these Special Effects to most of our packaging designs:

Special Effects

                 
CD Height Wallets

4 panel hubpak
4 Panel HubPak #4pHubPak
Holds disc on foam hub

(125x125mm / 5"x5" / spine: 3mm)
No Pocket: EPS template PDF
W/ pocket: EPS template PDF

  4 panel wallet

4 Panel Wallet - 6mm spine #IX2025
(139x126mm)
<reversible>
EPS template
PDF
  4 panel wallet

4 Panel Wallet - 4mm spine #IX2111
(139x126mm)
<reversible>
EPS template
PDF
  4 panel no spine wallet

4 Panel Wallet - 1mm spine #RE2365
(132x126mm)
<reversible>
EPS template
PDF
  6 panel CD wallet
6 Panel CD wallet

(w/ pocket on right) #RE3204
(5.5 x 5"/ 139 x 126mm, 3mm spine)
EPS template PDF
 

4 panel wallet with slot pocket
4 Panel Slot Pocket Wallet with Half Flap #RE2012

(
5 x 5.5" / 140 x 125mm,
2mm spine)
EPS template PDF

  6 panel CD wallet
4 Panel CD wallet w/deep thumb notch #4pDeepT_wp
Available with or without book pocket. (5 x 4.94"/ 127 x 125mm, 5mm spine)
<call for templates>
  4 panel wallet with pocket

4 Panel Wallet w/ Literature Pocket
#RE2005

(139x126mm / 5"x5.5" / spine: 4mm) 
EPS template
PDF
  4 panel fiberpak

4 Panel FiberPak with Recyclable Tray
#4pFiberPak

This recyclable wallet with paper fiber tray is a great alternative to the DIGIPAK (140x125mm / 5"x5.5" / spine: 6mm)
EPS template PDF
  2 panel mailer

#RE1005
2 Panel CD Mailer w/zipper

(5.25 x 5.25" / 133 x 132mm)
EPS template PDF
                 
DVD Height Wallets

4 panel dvd wallet

4 Panel DVD Height Slot-pocket Wallet #RE42024

(5.38 x 7.38" / 136 x 187mm, 4mm spine) <reversible>
EPS template PDF
  4 panel dvd wallet

4 Panel DVD Height Curved Slot-pocket Wallet #RE42009

(5.38 x 7.38" / 136 x 187mm, 6mm spine) <reversible>
EPS template
PDF
  4 panel dvd wallet hubpak
4 Panel DVD HubPak #ix040263
(138x187mm / 5.5"x7.38" / spine: 6.4mm) <hub detail>
Pocket may be extra.

No Pocket: EPS template PDF
W/ pocket: EPS template PDF
  6 panel dvd wallet hubpak #6pDVDHubPak
6 Panel DVD HubPak
(139x188mm / 5.38"x7.38" / spine: 7mm)
Pocket is extra. <hub detail>

No Pocket: EPS template PDF
W/ pocket: EPS template PDF
  6 panel dvd wallet
#RE43006
6 panel DVD wallet

Sample shown printed 4/4, which is extra. (5.38 x 7.38" / 137 x 187mm, 5mm spine)
EPS template PDF
                 
Others

6 panel dvd wallet
6 Panel Medium-tall Wallet #RE43007
<Taller than normal DVD height>
(5.5 x 8" / 139 x 203mm,
3mm spine)
EPS template PDF
  4 panel dvd wallet
4 Panel Medium-tall Wallet #RE42010
<Taller than normal DVD height>
(139x203mm / 5.5 x 8" / 4mm spine) <reversible>
EPS template
PDF
  4 panel DVD wallet with pocket
4 Panel Medium-tall Wallet w/ literature pocket #IX990805
<Taller than normal DVD height>
(5.5 x 7.5" / 139 x 190mm,
5mm spine)
EPS template PDF
  MagPak / Magnet HubPak
4 Panel DVD MagPak #4pDVD-MagPak
Super thick stock and hidden magnet latch.
(139 x 188mm, 4mm spine)
<click on photo for more>
  4panel blu-ray wallet

4 Panel Blu-ray wallet w/no spine #RE52001

(5 x 6.5" / 126 x 165mm,
no spine)
EPS template PDF
 

           
Multi-Disc Wallets
4 panel 2 disc packaging
#4p2DVDHubPak
(140x188mm / 5.44"x7.38")
(spine: 7mm)
EPS template
PDF
4 panel 2 disc packaging
#RE2157
2 disc wallet
(139x126mm / 5"x5.5")
(spine: 5mm)
EPS template PDF
4 panel 2 disc packaging
#RE2003
2 disc wallet
(140x126mm, spine: 5mm)
EPS template PDF
6 panel 2 disc packaging
#RE3003
2 disc wallet
(131x129, spine: 5mm)

EPS template PDF

Flexbook
#Flexbook
Holds 1 or 2 discs w/ a built in booklet (4 - 20 pages)
(140x190mm)
<call for template>
6 panel 2 DVD packaging
#RE3161
2 disc wallet
(140x203mm, spine: 5mm)
EPS template PDF


6 panel 3 disc packaging
#IX3045
3 disc wallet
(139x124mm, spine: 4mm)
EPS template PDF


8 panel 3 disc packaging
#RE10179
3 disc wallet
(145x128mm, spine: 9mm)
EPS template PDF

multi disc packaging with fiberpak
#4P2D FiberPak
2 disc wallet
(140x124mm, spine: 11mm)
EPS template
PDF

8 panel 2 disc packaging
#8p2DVDHubPak
(137x188mm / 5.38" x 7.38")
(spine: 9mm)
EPS template PDF
4 panel 2 disc packaging
#RE42012
2 disc wallet
(124x189mm, spine: 6mm)
<call for template>
6 panel 3 disc packaging
#IX42019
2 disc wallet
(139x203mm, spine: 4mm)
EPS template
PDF
6 panel multi disc packaging
#CDG6phubtall
Multi disc packaging
(152x278mm, spine: 9mm)
<call for template>

4 panel 6 disc packaging
#RE2185
6 disc wallet
(153x279mm, spine: 8mm)
EPS template PDF
 
 
4 panel multi disc packaging
#CDG4phubtall
(151x279mm, spine: 6mm)
Call for template and different configuration options.
4 panel 3 CD packaging #IX4p3d
3 disc wallet
(140x203mm / 5.5 x 8)
(spine: 5mm)
<call for template>

6 panel 3 DVD packaging
#CDG6p3DVD
3 disc wallet
(143x123mm, spine: 7mm)
EPS template
8 panel 4 CD packaging
#RE4057
4 disc wallet
(144x125mm, spine: 9mm)
EPS template PDF

8 panel 4 CD packaging
#IX10p5d
5 disc wallet
(143x126mm, spine: 11mm)
<call for template>
8 panel 4 CD packaging #IX4051
4 disc wallet
(140x126mm / 5.5"x5")
EPS template PDF
Multi-disc Packaging Using Plastic Digi-trays <not recyclable>

We can create DigiPAK® wallets with 1 to 6 trays (CD or DVD size) with or without literature pockets. Call for any designs you don't see here.
<pocket detail>

6 panel chipboard DigiPak
#Digi6p3t
3 disc Digipak
8 panel DigiPak
#Digi8p2t
2 disc DigiPak
10 panel DigiPak
#Digi10p4t
4 disc DigiPak
4 panel 2 CD DigiPak
#Digi4p2t
2 disc DigiPak
(pictured with black trays)
multi disc dvd digipak
#RE35007
2 disc / dual-disc tray
EPS template PDF
Tall DigiPak with pocket
#Digi4pTall2tWp
2 disc DigiPak with pocket
6 panel DVD-DigiPak
#DVDDigi6p2t
2 disc DigiPak
8 panel DVD DigiPak
#DVDDigi8p3t
3 disc DigiPak
 

Additional packaging ideas <not recyclable>
Multi Disc Amaray Style DVD Box
DVD Multi-Disc Box
Styles hold 2 - 10 discs
Multi Disc DVD Box
Multi-disc Books
Multi Disc Box
Multi-Disc Short Box
Available in black or frosted clear
multi disc dvd box
Multi-Disc Tall Box
Available in black or frosted clear
Custom long wallet with pocket
We can also do custom sized wallets. Send us your design for a quote.

 

 
DigiPak Slip Case and DigiPak sleeveSlip Cases:
We can print slip cases for any of our packaging designs. We offer single and double wall thickness.

 

glue in bookletBooklets:
We offer CD & DVD height booklets to go into a pocket or be glued in.
<call for pricing and specs>

 

Stock Options

Eco-friendly packaging is a two pronged approach:
First - is the packaging easily recyclabe?
Second -  is it made from recycled stock?
 

We can manufacture most of our sleeves and wallets using these stocks:
<Things to know when using recycled stocks>
 
 
 
 

standard stock

 

C1S Virgin New Stock (SBS)
1 side coated bright-white / 1 side uncoated white

For uniformity in color and surface, and structural strength, nothing beats stock made from new virgin fibers. This is the industry standard paper-board stock, and is considered a green solution because it is RECYCLABLE.

This stock has a white coated surface for your full color artwork, with the reverse uncoated side being white. We can also print the uncoated side of the stock, but colors will usually not match the coated side of the stock due to the way inks soak into coated versus uncoated stock.

 

 
 

recycled stock

 

C1S Recycled Stock
1 side coated white / 1 side uncoated gray-brown

C1S recycled stock has been used for years in the food industry. This stock has a white coated surface for your full color artwork, with the reverse uncoated side ranging from gray to brown color that suggests "I'm recycled". For most designs, the uncoated colored side of the stock only shows through in the spine gutters and insides of pockets.
<sample jobs>

[Because it is unbleached recycled stock, the coated white side is not as white as virgin new stock and is not as smooth. The only finish we recommend for this stock is our standard semi-gloss finish coat. It is not advised to use matte or gloss finishes with this stock.]

 
 

chipboard recycled stock

 

Chipboard Recycled Stock
Both sides uncoated brown

Chipboard has been around for many years and boldly says "I'm recycled!" It is uncoated brown on both sides, sprinkled with tiny bits of ground-up post consumer waste, leaving no doubt that this is a recycled Earth friendly stock.

Because of its rich brown color, inks printed on chipboard become muted and shifted toward brown, so we recommend bold high-contrast graphics and colors. If you want colors to be more accurate, we can lay down spot white background in certain areas, (spot white incurs an additional cost).
<sample jobs>

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